7/16-20 tap drill size

    Use a 25/64" drill (0.3906 in) for a 7/16-20 cutting tap at 75% thread.

    Drills for 7/16-20 (UNF)
    Tap typeDrillDecimal (in)
    Cutting tap, 75% thread25/64"0.3906
    Cutting tap, 50% thread (hard material)Y0.4040
    Roll / form tap, 65% threadZ0.4130
    Helicoil / STI insert (7/16-20×1D)31/64"0.4844
    Pitch
    1.27 mm (20 TPI)
    Major Ø
    0.4375
    Pitch Ø
    0.4050
    Minor Ø
    0.3762

    7/16-20 tapping speeds and feeds

    Feed = pitch (0.0500 in per rev). Starting points for a general-purpose HSS cut tap:

    • Aluminum 6061 / 7075: 610 RPM · 30.5 IPM
    • Free-machining / mild steel: 170 RPM · 8.50 IPM
    • 304 / 316 stainless: 90 RPM · 4.50 IPM

    7/16-20 tap speeds and feeds: all materials, form taps and G84 code · 25/64" drill size and speeds

    Common questions

    What size drill for a 7/16-20 tap?
    Use a 25/64" drill (0.3906 in) for a 7/16-20 cutting tap at 75% thread.
    What drill for a 7/16-20 roll (form) tap?
    About 0.4154 in; the nearest standard drill is Z. Check your tap maker's table.
    What drill for a 7/16-20 Helicoil?
    Drill 31/64" (0.4844 in), then tap with the 7/16-20 STI tap.

    Other UNF sizes

    Drill sizes from Machinery's Handbook and ASME B1.1/B1.13M; roll tap sizes from the form-tap formula. Tap and insert makers' tables are authoritative.

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