1"-8 tap drill size

    Use a 7/8" drill (0.8750 in) for a 1"-8 cutting tap at 75% thread.

    Drills for 1"-8 (UNC)
    Tap typeDrillDecimal (in)
    Cutting tap, 75% thread7/8"0.8750
    Cutting tap, 50% thread (hard material)59/64"0.9219
    Roll / form tap, 65% thread15/160.9375
    Helicoil / STI insert (1"-8×1D)1-1/64"1.0156
    Pitch
    3.175 mm (8 TPI)
    Major Ø
    1.0000
    Pitch Ø
    0.9188
    Minor Ø
    0.8466

    1"-8 tapping speeds and feeds

    Feed = pitch (0.1250 in per rev). Starting points for a general-purpose HSS cut tap:

    • Aluminum 6061 / 7075: 270 RPM · 33.8 IPM
    • Free-machining / mild steel: 80 RPM · 10.0 IPM
    • 304 / 316 stainless: 40 RPM · 5.00 IPM

    1"-8 tap speeds and feeds: all materials, form taps and G84 code · 7/8" drill size and speeds

    Common questions

    What size drill for a 1"-8 tap?
    Use a 7/8" drill (0.8750 in) for a 1"-8 cutting tap at 75% thread.
    What drill for a 1"-8 roll (form) tap?
    About 0.9448 in; the nearest standard drill is 15/16. Check your tap maker's table.
    What drill for a 1"-8 Helicoil?
    Drill 1-1/64" (1.0156 in), then tap with the 1"-8 STI tap.

    Other UNC sizes

    Drill sizes from Machinery's Handbook and ASME B1.1/B1.13M; roll tap sizes from the form-tap formula. Tap and insert makers' tables are authoritative.

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