M1.6x0.35 tap drill size

    Use a 1.25 mm drill (1.25 mm) for a M1.6x0.35 cutting tap at 75% thread.

    Drills for M1.6x0.35 (Metric)
    Tap typeDrillDecimal (mm)
    Cutting tap, 75% thread1.25 mm1.25
    Cutting tap, 50% thread (hard material)1.35 mm1.35
    Roll / form tap, 65% thread1.45 mm1.45
    Pitch
    0.35 mm
    Major Ø
    1.60
    Pitch Ø
    1.37
    Minor Ø
    1.22

    M1.6x0.35 tapping speeds and feeds

    Feed = pitch (0.35 mm per rev). Starting points for a general-purpose HSS cut tap:

    • Aluminum 6061 / 7075: 4,240 RPM · 1484 mm/min
    • Free-machining / mild steel: 1,210 RPM · 423 mm/min
    • 304 / 316 stainless: 610 RPM · 214 mm/min

    M1.6x0.35 tap speeds and feeds: all materials, form taps and G84 code · 1.25 mm drill size and speeds

    Common questions

    What size drill for a M1.6x0.35 tap?
    Use a 1.25 mm drill (1.25 mm) for a M1.6x0.35 cutting tap at 75% thread.
    What drill for a M1.6x0.35 roll (form) tap?
    About 1.45 mm; the nearest standard drill is 1.45 mm. Check your tap maker's table.

    Other Metric sizes

    Drill sizes from Machinery's Handbook and ASME B1.1/B1.13M; roll tap sizes from the form-tap formula. Tap and insert makers' tables are authoritative.

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